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Use case example
Electric instead of pneumatic
The use of electricity instead of pneumatics enables radical improvements in every respect. With Vario-X, the change is easy and sustainable - increasing energy efficiency, reducing CO₂ emissions and boosting productivity are no longer empty phrases.
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Less energy consumption
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Increase productivity
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Less components
Less energy consumption
Increase energy efficiency, reduce CO₂ emissions and minimize losses with the Vario-X system - an innovative solution for lower energy consumption and better controllability in industrial applications.
Up to 85 % less power consumption
Reduced losses
Electric drives are almost loss-free. Pneumatic systems often lose compressed air due to leaks that are difficult to detect. These losses are eliminated with Vario-X.
Low base consumption
Compared to pneumatic solutions, electric grippers have lower standby consumption.
More sustainability
Up to 60% less CO₂ equivalents [E−4 kg CO2 eq]
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Climate change
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Particulate matter formation
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Shortage of raw materials (fossil)
Easy system design
Vario-X reduces the need for sensors and cables, simplifies integration through standardization, and enables rapid commissioning through plug-and-play installation.
Less cables and sensors
When used with electric grippers, Vario-X requires less wiring and is equipped with integrated sensors built directly into the gripper drive.
Up to 75 % fewer cables and sensors
Easy to scale, expand and modify
Electric grippers can be easily integrated into existing systems with Vario-X. Modifications or scaling of a system are easy to implement as no complex pneumatic lines are required.
Standardized Plug & Play
Vario-X uses standardized components, which simplifies integration into existing automation systems and increases compatibility between different manufacturers and devices. Motors and sensors can be connected via plug-and-play. This makes system design, procurement and maintenance more efficient and cost-effective.
Independent control
With Vario-X, electric grippers can be controlled independently, while pneumatic grippers are dependent on a central compressed air system.
Increased productivity
Using the Vario-X system revolutionizes production and significantly increases productivity. The ability to produce multiple models on a single system without changeover times maximizes efficiency. Lower failure rates through predictive maintenance increase system availability and minimize downtime.
Teach-in instead of shimming
Electric grippers can be easily parameterized via software to define gripping positions and forces. Vario-X simplifies the teach-in process and allows grippers to be set quickly and accurately without manual intervention.
Data Driven Optimization
Live data and built-in sensors
Servo-electric grippers require no external sensors. The system provides live data, constantly monitoring the position of the gripper and providing information about the quality of the workpiece.
Predictive Maintenance
Vario-X continuously monitors the condition of the grippers. This allows maintenance to be planned in advance and unexpected failures to be avoided.
Parameterization instead of programming
Instead of complex and time-consuming programming, Vario-X allows system components to be easily parameterized via a user-friendly interface. This means that settings and adjustments can be made quickly and intuitively without in-depth programming knowledge.
Healthy working environment
Systems without compressed air improve working conditions and reduce health risks, as noise levels are significantly lowered and air pollution from leaks in the compressed air system is eliminated.
Less noise pollution
Vario-X significantly reduces noise levels. Pneumatic systems often generate a lot of noise when compressed air expands rapidly and passes through valves and components. Not only is this noise annoying, but it can also damage hearing over time.
Less air pollution
Vario-X improves air quality for workers. Compressed air often releases oil particles that degrade the air and pose a health risk, especially to those who regularly work in such environments.